Manuel Facer

Introducing the Manual Flange Facer, a versatile and portable hand-powered tool designed for precise re-machining of flange sealing surfaces. This manual tool is ideal for situations where power sources are unavailable, offering a reliable solution for small flange machining tasks.

Key Features:

• Lightweight and Portable: Weighing only 4.9 kg, it is easy to transport to various worksites.
• Wide Clamping Range: Accommodates flanges with a minimum ID of 24.5 mm and a maximum ID of 162 mm.
• Machinable Area: Capable of machining flanges with a minimum diameter of 25.5 mm and a maximum diameter of 420 mm.
• Adjustable Feed Rate:
  • Standard feed rate: 0.8 mm/rev
  • Optional feed rate: 0.2 mm/rev
  • Custom feed rates available upon request.
• Surface Finishes: Provides spiral serrated and smooth finishes, depending on the selected facing tool and feed screw.

Included Components:

• Manual Flange Facer
• Carry Case
• Hand Tools
• Clamping Leg Set (for the entire range)
• Feed Set for Phonographic Finish
• Set of Cutting Tools
• Indicator
• Optional Feed Set for Smooth Machining

Specifications:

• Weight: 4.9 kg
• Clamping Range:
  • Minimum ID: 24.5 mm
  • Maximum ID: 162 mm
• Machinable Area:
  • Minimum Diameter: 25.5 mm
  • Maximum Diameter: 420 mm
  • Continuous Travel of Toolholder: ~80 mm
• Feed Rate:
  • Standard: 0.8 mm/rev
  • Optional: 0.2 mm/rev
  • Other feed rates available upon request.

Setup Instructions:

1. Preparation:
   • Clean the area to be machined.
   • Measure the internal diameter of the flange to determine the required clamping jaws.
2. Levelling:
   • Place the mandrel inside the flange and pretension the jaws.
   • Use the indicator to check the straightness of the device and adjust the jaws as necessary.
3. Setting Up:
   • Adjust the tool holder to the edge of the area to be machined.
   • Use the speed return function to position the feed handle correctly.

Operation:

1. Rotate the Manual Facer while holding the feed handle tightly.
2. Avoid applying excessive vertical force on the feed handle.
3. Repeat the machining process as necessary to achieve the desired quality.
4. To remove the Manual Facer, release the clamping jaws by turning the clamping nut counterclockwise.

Maintenance:

• Clean the Manual Facer after each operation.
• Inspect for damage or loose components.
• Apply general-purpose grease to moving parts.
• Replace the feed screw as needed by following the provided steps.

Troubleshooting:

• Poor Surface Finish:
  • Check tool extension, sharpness, and clamping.
  • Ensure proper adjustment of the facer and use of cutting coolant.
• Tool Holder Issues:
  • Engage the feed handle and ensure there are no obstructions.
  • Replace damaged feed nut or screw if necessary.
• Movement During Operation:
  • Tighten the jaws securely.